The UK’s battery sector is projected to need 70,000 additional workers by 2040
Integrating emerging technologies like augmented and virtual reality into manufacturing training is the first accredited course of its kind.
Powering the Future of Electrification with Industry-Accredited training the Birmingham Battery Manufacturing Skills Pathway (B-MSP) is the UK’s first accredited battery training programme, where hands-on training meets cutting-edge immersive learning. Designed to bridge the skills gap in battery manufacturing, B-MSP provides a structured, workforce-ready pathway that aligns with employer needs, government targets, and the UK’s Net Zero ambitions.
Backed by leading industry partners—including Jaguar Land Rover, Microsoft, Rockwell Automation, and WMG—the programme integrates augmented and virtual reality with real-world manufacturing environments, ensuring that trainees gain the practical skills and technical expertise demanded by today’s fast-evolving battery sector.
Accredited by City & Guilds, B-MSP offers Level 2 and Level 3 qualifications, making it the gold standard for electrification skills training in the UK. Whether for career starters, upskilling professionals, or companies scaling their battery operations, B-MSP delivers an adaptable, industry-driven training solution that reduces onboarding time and accelerates workforce readiness.
Why choose a Foundation in High Voltage Battery Assembly Objective course?
- ADVANCED AND IMMERSIVE LEARING APPROACH –B-MSP delivers hands-on, industry-aligned training that goes beyond theory. Using real-world simulations, cutting-edge digital learning, and access to industry-grade tools, trainees gain practical skills they can apply from day one. The blended learning model integrates classroom instruction, virtual (VR/AR) experiences, and physical practice, ensuring deep understanding and long-term competency.
- CERTIFIED AND POWERED BY INDUSTRY – This accredited qualification, developed in collaboration with industry leaders and certified by City & Guilds, ensures recognised, transferable skills. B-MSP has been shaped with the support of Microsoft, Atlas Copco, Rockwell Automation, Jaguar Land Rover, Pi-Kem, Delta Cosworth, and Yazaki, ensuring alignment with real-world production needs. Employers trust this high-quality, validated skills training to support workforce development and career progression.
- WORKFORCE READY – B-MSP bridges business and education to create job-ready graduates with in-demand, practical skills. The programme doesn’t just teach battery manufacturing—it trains learners on the actual processes used in the workplace. This industry-led approach ensures that graduates develop the hands-on experience, confidence, and qualifications to contribute from day one, while employers benefit from a workforce equipped with the right skills.
- FLEXIBLE AND SCALABLE LEARNING – B-MSP is customisable and adaptable, meeting the needs of both small teams and large-scale employers. With company-specific modules and seamless integration into in-house training, it provides scalable workforce solutions. A structured, accredited core ensures rigorous training, while industry partners can tailor elements to match their specific processes and priorities.
Our facilities
Students will develop their skills in our brand-new battery training area within the Sustainable Construction Skills Centre at the James Cond Building. This cutting-edge facility offers a blended learning experience, combining:
- Immersive AV/VR Technology – Advanced augmented and virtual reality simulations bring battery manufacturing concepts to life, allowing for risk-free, hands-on digital training.
- Practical Battery Training Workshop – A fully equipped, real-world training space where students can apply their skills using industry-standard tools and equipment.
Designed to replicate modern battery production environments, these facilities ensure that trainees gain both the technical expertise and practical experience needed to thrive in the industry.
Course breakdown
This Level 2 training programme provides learners with a solid foundation in battery technology, cell construction, and safe system assembly processes. Designed to equip individuals with the knowledge, skills, and essential behaviours needed for high-voltage (HV) battery manufacturing, the course combines immersive digital learning with hands-on training in industry-grade facilities. Trainees will develop practical competence in battery assembly, gain insight into real-world manufacturing environments, and understand critical safety protocols. As a workforce-ready qualification, this course supports career progression into advanced HV battery assembly (Level 3). It aligns with the growing demand for skilled workers in the UK’s electrification and battery sectors.
- Level 3
Course Modules
Module 1: Advanced Battery Cell Manufacturing & Innovations
• Next-gen battery chemistries (Solid-state, Sodium-ion, etc.) • Fast-charging technologies • Emerging trends in cell design
Module 2: Battery Gigafactories & Mass Production
• Role of gigafactories in EV production • Scaling up cell & module manufacturing • Supply chain challenges & material sourcing
Module 3: Advanced Safety & Risk Management
• High-energy battery pack handling • Fire suppression & emergency response • Risk assessment in large-scale production • Regulations and standards in Battery production
Module 4: Automated Battery Assembly & Robotics
• Role of automation in battery pack production • Application of Smart tooling and control systems • Integrated inspection processes and metrology
Module 5: High-Precision Assembly & Welding Techniques
• Laser welding & ultrasonic bonding • Busbar and interconnection technologies • Advanced module integration & thermal management.
Module 6: Battery Testing, Validation & Quality Control
• Advanced electrical, thermal, and mechanical testing • End-of-line (EOL) validation techniques • Transportation and hazardous goods logistics
Module 7: Troubleshooting & Failure Analysis
• Battery degradation & performance issues • Basic root cause analysis & fault diagnostics • Procedural Repair & refurbishment of defective packs
Module 8: Sustainable Battery Manufacturing & Recycling
• Second-life applications & repurposing used batteries • Recycling technologies & raw material recovery • Circular economy & carbon footprint reduction
Key information
What are the entry requirements?
No formal entry requirements will be required.
How will this course be taught?
This course is delivered through a blended learning model, combining flexible online study with hands-on, practical training. Learners will complete a set number of pre-learning hours through our interactive e-learning platform, which can be accessed at home or within the workplace. This ensures students build a strong theoretical foundation before applying their skills in a real-world training environment.
Following the e-learning component, students will attend two full days of immersive, practical training at our James Cond campus. Specific dates will be confirmed closer to the start of the course. For larger employer groups, training dates can be tailored to business needs, providing a flexible and scalable learning solution that minimises disruption while ensuring workforce readiness.
Will I have any coursework/exams?
No, there will not be any coursework or exams on this course.
Students will be required to complete e-learning components before their on-site start days.
When is the course running?
Our next available course dates will be during June 2025.
If you would like to know exact start dates email batteryproject@ucb.ac.uk to find out more.
What do I need to do to prepare?
To prepare for the course, learners must complete a set number of pre-learning hours through our interactive e-learning platform, which can be accessed at home or within the workplace. This ensures students build a strong theoretical foundation before attending the practical training sessions at our James Cond campus.
What is the fee for this course, and how do I pay?
Costings for the course are as follows:
Level 3 - £1800
Level 2 and 3 combined - £2500
Funding may be available for those who have not completed level 2 studies. Email batteryproject@ucb.ac.uk to find out if you are eligible.
Payment will be organised once you have enrolled in the course.
How can I find more information?
For any enquiries, please contact batteryproject@ucb.ac.uk for any further information.
Teaching and assessment
Our teaching and assessment is underpinned by our Teaching, Learning and Assessment Strategy 2021-2024.
Future support and progression
After completing Level 3: Advanced HV Battery Assembly, you may want to pursue a degree in construction and Engineering.
